Showing posts with label BriskHeat. Show all posts
Showing posts with label BriskHeat. Show all posts

Electric Heat Tracing for Pipes, Tanks, and Vessels

Electric Heat Tracing for Pipes, Tanks, and Vessels

Electric heat tracing is a process used to maintain or raise the temperature of pipes, tanks, and vessels in industrial and commercial facilities. It is often used to prevent the formation of frost or ice, to maintain the temperature of viscous materials, or to keep materials at a certain temperature for processing or storage.

There are several types of electric heat tracing systems, including self-regulating, power limiting, and constant wattage. Self-regulating systems adjust the amount of heat they produce based on the temperature of the pipe or vessel, while power limiting systems have a fixed heat output. Constant wattage systems have a fixed heat output that is not influenced by the temperature of the pipe or vessel.

Heat tracing is necessary in industrial and commercial facilities for a number of reasons. In cold climates, it is used to prevent pipes from freezing, which can lead to costly repairs and downtime. In processing and storage facilities, it is used to maintain the temperature of viscous materials, such as oil, to keep them flowing smoothly. It is also used to keep materials at a certain temperature for processing, such as in the food and pharmaceutical industries.

Heat tracing systems can be designed and installed by specialized contractors and are typically controlled by thermostats and other temperature-sensing devices. They can be powered by electricity, steam, or hot water, and are usually equipped with alarms and other safety features to prevent overheating or other hazards.

M.S. Jacobs
https://msjacobs.com
800-348-0089

BriskHeat Electric Heater, Control, and Insulation 2022-23 Product Catalog

BriskHeat Electric Heater, Control, and Insulation 2022-23 Product Catalog

BriskHeat is in the business of manufacturing heating elements, controllers, and accessories for various applications. They provide heating solutions for applications in many different industries, including the petrochemical industry, the semiconductor industry, the food processing industry, the biotechnology industry, aviation, the steel industry, laboratories, and power generation. Their solutions address a variety of difficulties, including control of viscosity, prevention of condensation, process heating, and protection against freezing. BriskHeat is a leading innovator on a global scale in the fields of heat trace and flexible surface heat applications for pipelines, vessels, pumps, and valves, among other things.


For more information, contact M.S. Jacobs by calling 800-348-0089 or visit https://msjacobs.com.

BriskHeat XtremeFLEX® Heating Tapes and Cords from M.S. Jacobs

BriskHeat provides a superb assortment of heat trace cables, often known as heating cable, heat tracing cable, or heater cable. XtremeFLEX® Heating Tapes and Cords' flexible designs and high-temperature capacity make them an excellent choice for your heat tape for pipes and heat wrap tape needs! Heat tape and cords are perfect on any surface or body that requires fast and effective direct contact heating, such as wrapping pipes, with maximum exposure temperatures reaching 1400°F (760°C).

Contact M.S. Jacobs for BriskHeat products. Call 800-348-0089 or visit https://msjacobs.com.

Pipe, Valve, Fitting and Instrument Insulation: Silver Series by BriskHeat


The BriskHeat Silver-Series insulators are a configurable insulation system made of durable, high-temperature cloth that allows for very easy installation and removal. The Silver-Series provides 1” thick, needle-punched fiberglass insulation with hook & loop closures. The innovative design applies very efficient thermal insulation for hot or cold pipes, valves, instrumentation, tanks and vessels in industrial and commercial environments. Custom designs can be manufactured for unique requirements.

For more information, contact M.S. Jacobs & Associates.
https://msjacobs.com
800-348-0089

Just in Time for Winter - BriskHeat Freeze Protection Planning Guide

Anticipating freezing conditions and protecting buildings, equipment, and grounds against freeze damage is a vital part of a Facility Maintenance Program. A good freeze protection plan includes steps for inspection, preventative maintenance, and corrective maintenance prior to the beginning of cold weather conditions. This guide, provided by electric heater manufacturer BriskHeat, is designed to make the planning process easier for you.
Table of Contents
  • Inventory Checklist for Pipe Lines and Valves That Need Heat
  • Inventory Checklist for Containers Stored in Unheated Areas or Susceptible to Freezing
  • Inventory Checklist for Large Permanent Tanks, Vessels, and Hoppers in Unheated Areas or Susceptible to Freezing
  • Inventory Checklist for Roof and Gutter Deicing
  • Inventory Checklist for Personal Safety / Slip Prevention
  • Inventory Checklist for Damaged Heaters That Need to Be Replaced
  • Inventory Checklist for Temporary De-icing Heaters
Contact M.S. Jacobs & Associates for more information on BriskHeat products. Reach them at 800-348-0089 or visit https://msjacobs.com.

Pre-Assembled Self-Regulating Heating Cable Solves a Range of Freeze Protection Challenges Quickly

self regulating heat cable with termination
Preconfigured and terminated heat cable, self regulating,
can speed project completion.
Image courtesy BriskHeat Corp.
Heat tracing a pipe, from start to finish can be time consuming. Selecting the various components, starting with the heating cable itself, extends through termination kits, controllers, mounting hardware and other electrical hardware needed to put the heating system in operation. BriskHeat has a product that, for many applications, offers a very simple and quick solution.

Pre-assembled self regulating heat cable is available in two voltage ranges, two watt densities, and prefabricated lengths up to 150 feet. Each cable is terminated at each end, saving the installer time. The cable is flexible enough for a spiral installation or to wrap around valves in the piping system. The self regulating aspect of the cable negates the need for a controller and power switching devices. Assemblies targeted for 120 volt applications are provided with a factory installed plug. The 208-277 volt cables will arrive with bare wire leads for installation of a customer provided connector. The cable can be easily installed using fiberglass or aluminum tape. Suitable insulation applied over the finished work will improve the performance of the heating system.

Share your heat trace and freeze protection challenges with industrial heating specialists, leveraging your own knowledge and experience with their product application expertise.



Silicone Rubber Heating Blankets


Electric heaters provide an effective and directed method in which heat can be delivered to a surface. The application of an electric heating solution is compartively simple and does not generally require a large amount of supoorting infrastructure, as is the case with fluid based heating systems. Electric heaters for industrial and commercial applications are available in a vast range of types, materials, and forms. The silicone rubber heater is one form that delivers users some unique application options.

A silicone rubber heating blanket is essentially a rugged but flexible rubber sheet with heating wire embedded within. Stock sizes are available, but the basic design enables manufacturers to craft custom sizes to meet very specific customer requirements. The distinct advantage of silicone rubber heating blankets is their flexibility. The resistance heater wires are encased in a silicone rubber sheet, providing the ability to wrap the assembly around an object or manipulate it into a close fit with the target of a heating application. The silicone rubber encasement also provides a high level of protection for the heater wires from impact, moisture, and some chemicals. The products are delivered with ready made connections or customized terminals to suit project needs.

The watt density of the heaters can be specified to provide a good match between the delivery of heat and the need for it. Electric heat can also be regulated by an external power controller to maintain very close temperature control. Custom shapes and configurations can be manufactured to order, and on board or remote controllers provided. Pressure sensitive adhesive is a common option that facilitates the installation of the heater assembly to a part or vessel.

The maximum application temperature is in the range of +450°F (+232°C). These heaters are a useful selection option for a large range of operations demanding heat to be applied directly to a surface, object, tank, drum, or other vessel. Share your industrial heating challenges with product specialists and leverage your own knowledge and experience with their product application expertise for the best match up between heater technology and your application.

Comprehensive Planning for Heat Trace and Surface Heating Challenges

refinery with workers
Applications for process heating are numerous and varied,
found throughout industrial and commercial settings. 
Keeping process or inventory liquids from freezing, or becoming extremely viscous, can be an important part of a commercial or industrial operation. Freeze damage to equipment, piping, containers or their contents can result in a wide array of consequences, all of them likely to be negative.

Developing an overall plan for freeze protection can be advantageous to attacking each application on an independent basis.
  • Having a common vendor for all freeze protection equipment and supplies can help designers develop a knowledge base about how to meet application challenges with specific products, speeding implementation time. Service techs become familiar with applied products and methods, building their skills and efficiency at installing and maintaining applications throughout the facility.
  • Identify all locations where freeze protection is needed. Develop a baseline of the methods employed and equipment installed to meet the needs of each location. Good records form the basis for good maintenance and the ability to make decisions regarding the operation and performance of each system.
  • When selecting the products or methods to employ for freeze protection, consider the environment in which the hardware will be installed. Will it require protection from physical damage, chemical attack, or extreme weather. Is the installation space considered a hazardous zone, requiring special certifications for the heating equipment?
  • The availability and control of applied heat can also be important. Is there a need for the heating system to deliver highly variable amounts of heat across the range of possible operating scenarios, in order to avoid overheating the process or stored materials? How quickly will the system need to ramp up to the desired operating temperature or respond to changes in an operating process?
These questions, and probably others specifically related to your application, should be part of the consideration for freeze protection applications. Enlisting the cooperation of a process heat specialist can apply leverage to your own process knowledge and experience to develop an effective solution to each challenge.

Check this link and request a copy of the Freeze Protection Planning Guide.

Prevent Condensation in Your Facility

condensation on glass with ice cubes
Condensation can have a negative impact in
plants, buildings and other and facilities
Condensation, the accumulation of liquid water on a surface through contact with humid air, can be harmless in some settings, an undesirable or even damaging occurrence in others. In situations where condensation is undesirable, taking steps to prevent the conditions that preclude its formation are relatively simple and deliver a good payback.

What is condensation? In general usage, the term refers to the formation of liquid water droplets that occurs when humid air contacts a cooler surface. It is the liquid moisture that accumulates on the exterior of a glass containing a cold drink. Properly, the term condensation names the process of a vapor changing to a liquid. It is the opposite of evaporation. Condensate (note the different word form) is the liquid accumulated through the condensation process. This article is limited to condensate that forms when atmospheric air contacts a cold surface, so the general usage term condensation will be used.

Where can it happen? Water vapor is contained in air when it has sufficient energy to remain in the vaporous state. Remove some of that heat energy and a calculable quantity of the water vapor will no longer be supported, condensing into liquid water. The temperature at which any given quantity of air will start to shed some of its water vapor content is primarily determined by the concentration of water vapor in the air. A higher water vapor content will result in a higher temperature at which the water vapor will begin to condense. In everyday terms, higher relative humidity leads to a higher temperature at which condensation takes place.

What is the range of impact? Condensation appears to us as water that almost magically manifests on a surface. It seems to come right out of thin air.....because that is where it came from. It can form locally or broadly throughout an area. The potential impact of condensation arises from the fact that it is liquid water. Anything that will be damaged by water will be adversely impacted by condensate formation on its surface. This includes rust and corrosion of metals, spotting on material or  object surfaces, the promotion of mold and mildew, and a wide range of other undesirable effects. Accumulated condensate on overhead objects or surfaces can eventually drip onto equipment, materials, and work areas situated below. Puddles of water on a floor can also create a hazard.

Prevention is the best, maybe the only cure.

How to prevent condensate formation?
  • Ventilation - If there is a source of moisture in a space that is elevating the humidity, continually diluting the space moisture content by introducing fresh air with a lower moisture content may be an effective prevention method. Ventilation relies on the fresh air conditions always being sufficient for moisture reduction without creating some other adverse impact on the space. For example, ventilating with outdoor air may be effective throughout only part of the year. Without a reliable source of ventilation air with known conditions, this method may not always deliver the desired results. Ventilation is an active method that requires energy to move the ventilation air. Additional energy may be required to adjust the temperature or moisture conditions of the ventilation air, as well.
  • Insulation - The surfaces where condensation occurs can be isolated from the moist air by insulating materials. This is common with HVAC ductwork and process piping. If done properly, this method is effective. The goal is to create a new surface that does not exhibit the cooler temperatures of the isolated surface. The thickness and reduced thermal conductivity of the insulation material will achieve this. There is also a vapor barrier on the exterior of the insulation that prevents entry of moisture laden air into the insulation material. It is important the the vapor barrier installed as part of the insulating process remain intact and undamaged. Otherwise, water vapor will enter the insulating material and condense, with the potential for a localized failure of the insulating scheme. Insulation is a passive measure that requires no added energy to remain effective.
  • Dehumidification - Outright reduction of moisture contained in the air of an enclosed space will reduce the temperature at which water vapor condenses. Dehumidification machinery is available in a wide range of sizes and performance levels to suit almost any scenario. Though it requires energy to operate, the machinery is generally simple and operates automatically to maintain a space condition that will not support condensation.
  • Heating - Some cases can be most effectively treated using the application of a small amount of heat to the surface where condensation forms. This active method can be very effective when the need is localized. Also, surface heaters can be fabricated that will fit where insulation will not, and the heating assemblies may be more resistant to impact and damage than insulating materials. Proper control of heating equipment will minimize energy consumption.
Implementing an effective plan to combat condensation involves the identification of the conditions that promote its formation in your own facility. Selecting the best prevention plan calls for consideration of costs and reliability of various schemes. Active methods, such as heating or dehumidification, have some capacity for adjustment if conditions change over time. Insulation plans should have sufficient headroom or safety factor in their design to accommodate unforeseen conditions.

Reach out to product application specialists and share your challenges and concerns. Combining your own facilities and process knowledge with their product application expertise will result in effective solutions.

Self-Regulating Heat Trace for Freeze Protection

self-regulating heat cable heat trace
Example of self-regulating heating cable
Courtesy BriskHeat
Freeze protection is probably the most obvious application range for heat trace tape and cable. The applications are vast in number throughout the geographic region where real winter comes every year. Pipes, valves, tanks, vessels, conveyors and other equipment are all vulnerable to excessively cold conditions. Properly configured heating cable, blankets, or other shapes can reduce the risk of freezing liquids and keep protected items at safe operating temperatures.

Though freeze protection heating equipment and materials are available in many shapes, forms, and materials, this article will focus on self-regulating heating cable.

There are two basic types of heating cable. 


Constant wattage cable provides continuous full output whenever energized. It's application requires some means of limiting the temperature of the heated object. This can be a thermostat, or some other temperature controller and sensor combination. This simple on/off control is effective in many cases. More sophisticated arrangements can be accomplished with heater power controllers and a closed loop control system. The objective is to apply only as much heat (and energy) as necessary to prevent freezing or other cold induced undesirable conditions.

Self-regulating cable is designed and fabricated in a manner that reduces the heat output of the cable as its temperature increases, providing a built-in means of limiting applied heat without the need for any other means of control. Properly selected and installed heat cable of the self-regulating type will apply only the heat energy needed to maintain the desired condition. No other devices are required.

There are many heating solutions available for freeze protection to suit any application. Share your process heating and freeze protection challenges with product application specialists, combining your process knowledge and experience with their product application expertise to develop effective solutions.



Silicone Rubber Heater Blankets - Flexible Heat Where You Need It

silicone rubber flexible heating blanket
Silicone rubber heater in one
of its simplest forms
BriskHeat
Electric heaters for industrial and commercial applications are available in an almost dizzying range of types, materials, and forms. One of those is the silicone rubber heater.

Stock shapes and sizes are available from many manufacturers, but one distinct advantage of silicone rubber heaters is their flexibility. The resistance heater wires are encased in a silicone rubber sheet, providing the ability to wrap the assembly around an object or manipulate it into a close fit with the target of a heating application. The silicone rubber encasement also provides a high level of protection for the heater wires from impact, moisture, and some chemicals.

The watt density of the heaters can be specified to provide a good match between the delivery of heat and the need for it. Custom shapes and configurations can be manufactured to order, and on board or remote controllers provided. Pressure sensitive adhesive is a common option that facilitates the installation of the heater assembly to a part or vessel.

The maximum application temperature is in the range of +450°F (+232°). These heaters are a useful selection option for a large range of operations demanding heat to be applied directly to a surface, object, tank, drum, or other vessel. Share your industrial heating requirements with product specialists for the best match up between heater technology and your application.


Installing Heat Tape - Instructional Video

BriskHeat manufactures a broad range of heating equipment and componentry. Their heat tape is routinely applied across many applications involving heating of gases, liquids, and solids. The video included below provides simple and well illustrated guidance for selecting and properly installing heat tape to provide for safety and longevity.

Heat tape is flexible in its application, inexpensive, and easy to use. The video shows the three basic types, along with their application limitations and basic selection criteria. Instruction is provided on how to properly prepare the installation surface. The tools and materials needed for installation are also shown.

Share your process, pipe, and valve heating challenges with application specialists. Combining your process or application knowledge with their product expertise will produce a good match between product and application.

BriskHeat Joins the M.S. Jacobs Lineup

industrial heaters
M.S. Jacobs is pleased to announce its new representation agreement with BriskHeat Corporation. The industrial heaters manufactured by BriskHeat complement many of the other quality products handled by M.S. Jacobs.

BriskHeat manufactures a broad line of heaters, insulators, and controls for almost every industrial application.

  • Cloth Heating Jackets and Insulators
  • Heating Tapes
  • Heating Cable
  • Laboratory Heaters and Equipment
  • Etched Foil Heaters
  • Silicone Rubber Heaters
  • Drum Heaters
  • Tote Tank / IBC Heaters
  • Gas Cylinder Warmers
  • Enclosure Heaters
  • Hopper Heating Systems
  • Personal Comfort Heating Solutions
  • Hazardous-Area Heaters
  • Plastic Bending Heaters
  • Resistance Wire
  • Temperature Controllers
  • Temperature Controllers for Outdoor Use
  • Insulators
  • Heaters and Controls with Canadian Approvals
  • Composite Curing Solutions
Share your industrial and process heating requirements with the product specialists at M.S. Jacobs & Associates. Combining your process expertise with their product knowledge will produce effective solutions.