Showing posts with label Eaton. Show all posts
Showing posts with label Eaton. Show all posts

Friday, September 15, 2017

Automatic Self Cleaning Strainer for Fluid Processing

cutaway view of automatic self cleaning strainer
An automatic self-cleaning strainer is suitable for many
applications and reduces manual maintenance.
Strainers and other filtration equipment reduce the burden of targeted unwanted solids in a fluid system. Potentially damaging particulate material is trapped and held for removal from the system. Keeping fluid systems clean helps to maintain long term design performance and potentially extends the operating life of pumps, valves, and other mechanical devices in the system.

Strainers generally consist of a heavy duty housing and a contained screen with controlled opening size designed to disallow the passage of particles exceeding a targeted size. Trapped particulates remain on the screen, or within a shape created by the screen such as a basket (see basket strainer). The continuing collection of solids will eventually impede the free flow of the process fluid, so the strainer must be emptied or cleaned periodically. The frequency of cleaning is a function of the solids content of the incoming fluid and may not necessarily be a regular interval. A simple strainer, to be cleaned, requires temporary shutdown of the flow or bypass of process fluid around the strainer assembly. A duplex strainer consists of twin strainers, usually housed in a common assembly, with a diverter valve that allows the inlet flow to be directed to one of the strainers while closing off the other from the system. This allows for cleaning of one of the strainers while the other is in active service, maintaining continuous fluid flow.
A third solution provides the continuous operation of a duplex strainer, but without the need for manual cleaning. 
An automatic self-cleaning strainer, such as the MCS 500 from Eaton provides uninterrupted operation without a duplex configuration or regular manual cleaning. It's form is essentially a housed strainer with a built-in scraper blade that moves along the inlet surface of the strainer media, moving accumulated solids to a collection chamber at the bottom of the pressure housing. Automatic controls regulate the operation of the scraper and discharge valve on the purge chamber that removes the collected solids from the system. The automatic self-cleaning strainer provides a cost effective time saving solution for the filtration of compatible fluids.

More detail for the MCS 500 is provided below. Share your fluid filtration requirements and challenges with fluid processing specialists. Leverage your own process knowledge and experience with their product application expertise to develop effective solutions.


Thursday, January 14, 2016

Filtration Yields Returns By Protecting Fluid Process Lines and Equipment

Dual basket strainer with changeover valve
Duplex Basket Strainer With Diverter Valve
Courtesy Eaton Filtration
Most people think of "industrial" equipment as super heavy duty, virtually indestructible. Those of us responsible for operating and maintaining industrial process equipment recognize that is not the case. Even the most formidable appearing equipment can be crippled if not protected from the insidious effects of particulates.

There are numerous strategies for mediating the impact of particulates on industrial fluid process equipment and systems. The best solutions will be customized for each process, with consideration given to:
  • Maximum particle diameter threshold: At some level, particulates may be small enough to preclude damage to the system. Above the threshold level, removal of the particles brings some benefit to process operation.
  • Pressure drop associated with any mitigation techniques: Assuming that mitigation will involve the addition of components to the fluid system, minimizing the added pressure drop is advantageous.
  • Overall volume of particulate matter to be removed: Most often, mitigation equipment traps and retains particulate matter. The retaining capacity of the unit must match the particulate production rate of the process. Be mindful that certain events, such as routine maintenance or cleaning of process equipment, may produce surges of particulates in some types of systems.
  • Location of the filtration equipment: Filtration units must be placed in the process flow upstream of the equipment or system portion to be protected. An additional consideration is a provision for maintenance through placement in a convenient, easily accessible location.
  • Filtration equipment materials of construction: The filtration gear must be fabricated of materials compatible with the process media.
I have provided a data sheet below with cutaway illustrations and detailed performance data for one type of filtration unit. This particular equipment is manufactured by the filtration division of Eaton and features a duplex strainer basket arrangement with a diverter valve. The process fluid flows through one strainer, with the other clean and ready to be brought on line when the active basket becomes clogged. When the active basket becomes clogged and pressure drop excessive, the operator moves a lever to divert the flow to the second basket, sealing off the now clogged basket area so that it can be opened and cleaned. This design provides for uninterrupted process operation.

Browse the provided data sheet. You will likely pick up something you did not already know, or get a quick refresh of your technical knowledge. The duplex basket strainer is one type in a wide variety of filtration products available for every conceivable process application. Share your challenges with a product specialist. Combining your process knowledge and experience with their thorough product application expertise will generate great solutions.