Showing posts with label signal conditioning. Show all posts
Showing posts with label signal conditioning. Show all posts

Industrial Input and Output (I/O) Modules

Industrial Input and Output (I/O) Modules

In industrial applications, input and output (I/O) modules monitor and control both analog and discrete signals.

Analog signals are continuous signals that vary over time, such as temperature, pressure, or voltage, and analog input modules monitor these signals. These modules convert the analog signals into a digital form that the control system can process. A programmable logic controller (PLC) or a distributed control system (DCS) receives the converted signals for monitoring and control purposes.

Discrete signals, on the other hand, have only two states: on/off, open/closed, or high/low. Discrete input modules monitor these signals. These modules detect changes in the state of the discrete signals and communicate this information to the control system.

Analog output modules process analog signals. They receive digital calls from the control system and convert them into analog signals that control analog devices such as actuators or motors.

Discrete output modules control discrete signals. They receive digital calls from the control system to activate or deactivate discrete devices such as relays, solenoids, or valves.

In summary, I/O modules monitor and control analog and discrete signals in industrial applications. They allow for the conversion of signals from the physical world into a form that can be processed by the control system and vice versa, enabling real-time monitoring and control of industrial processes.

Acromag’s I/O and signal conditioning lines feature more than 100 transmitters, isolators, alarms, and computation modules for process control applications. If networked I/O is required, Acromag offers analog and discrete I/O modules for Ethernet, Modbus, and Profibus.

For more information, contact M.S. Jacobs by calling 800-348-0089 or visit https://msjacobs.com.

High Density Signal Conditioners

microblox signal conditioning module
MicroBlox™ signal conditioning modules offer broad
functionality in a very compact package.
Image courtesy Acromag
Signal conditioning is a common function needed for proper operation of data acquisition or process control systems. The general purpose of signal conditioning is to convert an input signal of one type to an output signal of another, completing a usable path of information from signal generating device to signal using device. With many control and data acquisition systems employing numerous input signals from diverse sources and instruments, a control panel benefits from having a consolidated, adaptable means of performing all the required signal conditioning while occupying a minimized footprint in the panel.

The microBlox™ line of signal conditioners, from Acromag, provides a broad range of signal conditioning functionality in a compact and rugged industrial package. The microBlox™ line of signal conditioners provides a wide array of useful features, broad range of I/O signal compatibility, and a very compact high density footprint. The input modules offer screwless mounting in a choice of backplanes accommodating up to 16 channels. Functions included transmitter, alarm, and signal conditioner.

The variety of available models, some with economical precalibrated ranges, is extensive. The module construction, with its overmolded circuitry, provides resistance to dust, moisture, vibration and shock. The most valued capability of microBlox™ input modules is their Bluetooth connectivity. Mobile devices running either the Android or Apple versions of the Agility app can communicate with enabled modules to perform setup and configuration, diagnostic and troubleshooting functions. Input polling and trending is also possible using the app.

More technical data, illustration and description of the microBlox™ signal conditioners is included below. Share your signal conditioning and I/O challenges with a a product specialist. Leverage your own process knowledge and experience with their product application expertise to develop effective solutions.


Monitoring Generator Sets in Standby Mode Increases Reliability

Remote Monitoring of Electric Generator in Standy Mode
Electrtic generators used as backup power sources play a critical role in maintaining operations at many facilities. They may be automatically test run periodically, but still sit idle for extended times. Continuous remote monitoring of equipment condition can reduce the risk of a failed start.

Acromag, a globally recognized manufacturer of signal conditioning equipment, has authored an application note outlining the extent of remote monitoring that should be employed and how to accomplish it.

The application note is included below. Share your process signal conditioning and transmitting challenges with product specialists, combining your process knowledge with their product application expertise to develop effective solutions.


High Density Signal Conditioning Modules Offer Bluetooth® Configuration of I/O Ranges and Alarms

Miniature high density signal conditioner module for process control I/O
The microBlox™ signal conditioners for high density I/O configuration
Acromag, a globally recognized manufacturer of signal conditioning modules and related equipment, announced a new product release earlier this month. The microBlox™ line of signal conditioners provides a wide array of useful features, broad range of I/O signal compatibility, and a very compact high density footprint.

Here is an excerpt from the Acromag newsletter from June 6, 2016.

A full line of microBlox™ isolated signal conditioning modules are now available from Acromag. Offering over 175 models, microBlox uB modules can safely interface a wide variety of voltage, current, temperature, frequency, and other field signals with a ±5V or 0-5V DC output to host measurement & control systems. Users can select modules with fixed ranges or wireless configuration via Bluetooth® wireless technology on an Android™ or iOS® mobile device. Acromag’s free AgilityTM app for smartphones and tablets simplifies setting custom I/O ranges and optional alarm functions. The app can also display input signal values and create sharable trend charts. uB modules snap securely into compact backpanels (no screws) in any mix with 4, 8 or 16-channel capacities. With 1500Vac peak (350Vdc continuous) channel-to-channel and field-to-host isolation, the hot-swappable modules are ideal to front-end data acquisition systems or Acromag remote I/O for communication to Ethernet, Modbus, or Profibus networks. High performance is assured with up to 0.05% accuracy and 130dB noise rejection. Prices start at just $90 per module.
 
“Advanced microcontroller and wireless technologies enable microBlox modules to bring greater flexibility and signal processing capabilities into such a small, economical package.” stated Robert Greenfield, Acromag’s marketing & sales director.
The microBlox module’s small size (1.11" x 1.65" x 0.4") and channel-by-channel scalability is ideal for embedded or portable applications such as test stands, defense systems, and process control applications. Well-suited for use in harsh industrial environments, the over-molded modules resist shock, dirt, and moisture with dependable operation from -40 to 85°C. Hazardous location UL/cUL Class 1 Div 2 and ATEX Zone 2 approvals are also available.
Accessories include a selection of backpanels with slots to insert 4, 8, or 16 modules. Fuse clips hold the modules securely without screws for easy insertion/removal. The backpanels support surface or DIN rail mounting and include CJC for use with temperature input modules. Blue LEDs indicate modules that are ready for Bluetooth wireless technology communication. Connections are provided for a 5V power source or a 10-32Vdc supply when used with the plug-in 5V power module. A DB25 header facilitates a single cable connection to interface all uB I/O signals directly to the host data acquisition system.
 A consolidated catalog describing the new microBlox™  signal conditioners is included below. Share your signal conditioning and I/O challenges with a a product specialist. Combining your process knowledge with their product application expertise will produce the best solutions.




Innovations In RTD Signal Conditioning - One Manufacturer's Compilation

Industrial process measurement and control RTD signal conditioner
RTD Signal Conditioning Units
Courtesy Acromag
Temperature measurement may be one of the oldest components of process control and laboratory research. The measurement of temperature has progressed through a variety of methodologies, some of which are still in use today. Modern industrial process control relies heavily on the use of RTDs (resistance temperature detector) for their accuracy and stability.

Some of us have used RTDs in our process designs for many years, maybe without recognizing the innovations that have come about in the signal conditioning portion of our installations. One manufacturer of industrial signal conditioning equipment, Acromag, has compiled the ten most significant recent advances in RTD signal conditioning. I have included their white paper below.

Browse the paper, as it is brief and informative. You will likely see a few improvements of which you were unaware. Share your temperature measurement and signal conditioning challenges with an application specialist. Combining your process experience with their product application expertise will produce positive solutions.



Industrial I/O Applications Compilation Provides Answers

Process Measurement and Control Input and Output Devices
Process Measurement and Control I/O Devices
Courtesy Acromag
Process measurement always presents two basic challenges, derive a measured value of the process condition, then transmit or deliver that value to a recording or decision making device. Your knowledge and ingenuity applied to the design and implementation of these measurement and transmission functions are the key to how effectively your control system will function. Acromag, a world class manufacturer of signal conditioning equipment and industrial I/O devices, has produced a compilation of applications that illustrate some creative and best practices for establishing effective connections between control and measurement devices. The applications are drawn from defense, power generation, and manufacturing, but the knowledge shared can be broadly applied to many industries.

Look through the applications and you will find something of value. You can always contact a product and application specialist to discuss your process measurement and control challenges and requirements. Combining their product application expertise with your process knowledge will generate the best solutions.