Wednesday, February 15, 2017

Improved Level Measurement Contributes to Reduced Heat Rate in Steam Production

Power plant electrical generating plant
Minimizing heat rate and emissions for steam plants
Steam production is a costly operation in any facility, but is of paramount importance in power generation plants. The bottom line of a combustion based power generation facility is sensitive to the cost of input fuel. Measures that can be taken to reduce fuel input for a unit of power output (called heat rate) can translate directly into profitability. An additional benefit of reducing heat rate is a commensurate reduction in emissions.

A major contributor to heat rate reduction is the recovery of heat from the process and transference of that heat into the boiler feedwater. A sizable feedwater preheater of the shell and tube type is used to recover the heat. Shell and tube heat exchanger efficiency can be maximized with accurate control of liquid level.

Magnetrol, globally recognized leader in level measurement technology, makes the case for using guided wave radar level measurement technology as the most advantageous means for this application. The video below describes the process and how the guided wave radar level transmitter can provide the best performance.

Magnetrol has an information kit devoted to heat rate reduction. Share your steam system and level measurement challenges with a product specialist, and ask how you can get the Heat Rate Reduction Kit. Combining your facility and process knowledge with the product application expertise of a specialist will result in effective solutions.

Wednesday, February 8, 2017

M.S. Jacobs & Associates - Equipment Engineers

aerial view wastewater treatment plant settling ponds
Wastewater treatment is one of the many industrial sectors
served by M.S. Jacobs
M.S. Jacobs and Associates has been a leading manufacturer's representative and distributor of industrial instrumentation and controls since 1945. Expanding from its original focus on the steel industry, MS Jacobs services and supplies products in all major industrial markets, including power generation, chemical processing, pulp and paper, oil and gas production, water and wastewater treatment, and nuclear power generation.

The company's longevity and dedication to the industrial market has resulted in a broad offering of superior quality products for flow, level, pressure, and temperature measurement, as well as filtration products and valves. Everyone at MS Jacobs takes pride in the company's ability to solve tough applications and provide exceptional customer service with a team of trained outside sales engineers and inside customer service representatives.

MS Jacobs' Pittsburgh service center provides instrument calibration and repair for MSJ's complete line of products, as well as those of other manufacturers. The company carries factory authorization for repair of numerous manufacturers' industrial process instrumentation products. The service center also provides custom assembly of instruments and other gear to meet customer requirements. Completed assemblies are tested and certified prior to shipment.

Reach out to MS Jacobs & Associates for the products and services that move your process instrumentation and control projects toward a successful completion.



Thursday, February 2, 2017

Self-Regulating Heat Trace for Freeze Protection

self-regulating heat cable heat trace
Example of self-regulating heating cable
Courtesy BriskHeat
Freeze protection is probably the most obvious application range for heat trace tape and cable. The applications are vast in number throughout the geographic region where real winter comes every year. Pipes, valves, tanks, vessels, conveyors and other equipment are all vulnerable to excessively cold conditions. Properly configured heating cable, blankets, or other shapes can reduce the risk of freezing liquids and keep protected items at safe operating temperatures.

Though freeze protection heating equipment and materials are available in many shapes, forms, and materials, this article will focus on self-regulating heating cable.

There are two basic types of heating cable. 


Constant wattage cable provides continuous full output whenever energized. It's application requires some means of limiting the temperature of the heated object. This can be a thermostat, or some other temperature controller and sensor combination. This simple on/off control is effective in many cases. More sophisticated arrangements can be accomplished with heater power controllers and a closed loop control system. The objective is to apply only as much heat (and energy) as necessary to prevent freezing or other cold induced undesirable conditions.

Self-regulating cable is designed and fabricated in a manner that reduces the heat output of the cable as its temperature increases, providing a built-in means of limiting applied heat without the need for any other means of control. Properly selected and installed heat cable of the self-regulating type will apply only the heat energy needed to maintain the desired condition. No other devices are required.

There are many heating solutions available for freeze protection to suit any application. Share your process heating and freeze protection challenges with product application specialists, combining your process knowledge and experience with their product application expertise to develop effective solutions.