M.S. Jacobs & Associates - Equipment Engineers

Wastewater treatment is one of the many industrial sectors
served by M.S. Jacobs

M.S. Jacobs and Associates has been a leading manufacturer's representative and distributor of industrial instrumentation and controls since 1945. Expanding from its original focus on the steel industry, MS Jacobs services and supplies products in all major industrial markets, including power generation, chemical processing, pulp and paper, oil and gas production, water and wastewater treatment, and nuclear power generation.

The company's longevity and dedication to the industrial market has resulted in a broad offering of superior quality products for flow, level, pressure, and temperature measurement, as well as filtration products and valves. Everyone at MS Jacobs takes pride in the company's ability to solve tough applications and provide exceptional customer service with a team of trained outside sales engineers and inside customer service representatives.

MS Jacobs' Pittsburgh service center provides instrument calibration and repair for MSJ's complete line of products, as well as those of other manufacturers. The company carries factory authorization for repair of numerous manufacturers' industrial process instrumentation products. The service center also provides custom assembly of instruments and other gear to meet customer requirements. Completed assemblies are tested and certified prior to shipment.

Reach out to MS Jacobs & Associates for the products and services that move your process instrumentation and control projects toward a successful completion.

MS Jacobs Line Card & Product Offering from MSJacobs-Cali

Self-Regulating Heat Trace for Freeze Protection

Example of self-regulating heating cable
Courtesy BriskHeat

Freeze protection is probably the most obvious application range for heat trace tape and cable. The applications are vast in number throughout the geographic region where real winter comes every year. Pipes, valves, tanks, vessels, conveyors and other equipment are all vulnerable to excessively cold conditions. Properly configured heating cable, blankets, or other shapes can reduce the risk of freezing liquids and keep protected items at safe operating temperatures.

Though freeze protection heating equipment and materials are available in many shapes, forms, and materials, this article will focus on self-regulating heating cable.

There are two basic types of heating cable. 

Constant wattage cable provides continuous full output whenever energized. It's application requires some means of limiting the temperature of the heated object. This can be a thermostat, or some other temperature controller and sensor combination. This simple on/off control is effective in many cases. More sophisticated arrangements can be accomplished with heater power controllers and a closed loop control system. The objective is to apply only as much heat (and energy) as necessary to prevent freezing or other cold induced undesirable conditions.

Self-regulating cable is designed and fabricated in a manner that reduces the heat output of the cable as its temperature increases, providing a built-in means of limiting applied heat without the need for any other means of control. Properly selected and installed heat cable of the self-regulating type will apply only the heat energy needed to maintain the desired condition. No other devices are required.

There are many heating solutions available for freeze protection to suit any application. Share your process heating and freeze protection challenges with product application specialists, combining your process knowledge and experience with their product application expertise to develop effective solutions.

Application of Self Regulating Heat Trace in Wastewater Treatment Plant from MSJacobs-Cali

Hinge Restrained Expansion Joints for Process Piping

Cutaway view of hinge restrained expansion joint

Process piping of sufficient size or extent can require allowances be made for expansion of the piping material in the installed location. The design criteria will include factors that impact the expansion of the piping components, as well as the relationships between the piping and elements of their supporting structures. Expansion can produce substantial movement of pipe sections which must be accommodated by the supports and the piping itself.

One manufacturer, General Rubber Corp., provides a hinge restrained rubber expansion joint that is designed to allow angular rotation of a piping section within a single plane. The expansion joint isolates the movement of one pipe section from its adjacent connected section. The assembly is comprised of a pair of pin connected hinge plates attached to the expansion joint hardware. The company further describes the unit construction and function...

The hinge assembly must be designed for the internal pressure thrust forces of the system. They can be used in sets of two or three to absorb large lateral movements in a single plane. This optimally designed arrangement is an effective solution for absorbing large axial thermal movements from an adjacent pipe run. Its spool type body is constructed with full rubber flanges, a high-grade leak proof-tube, multiple layers of high-strength tire cord, high tensile steel reinforcement and a seamless cover. They are commonly used when the support structure or adjacent equipment have load limitations. The economic benefits of this arrangement include a smaller system footprint with far fewer anchors and guides.

The video included below provides an animated illustration of how the expansion joint functions. More information is available from product specialists, with whom you should share your process piping system challenges.

Hazardous Gas and Flame Detection

Carbon dioxide level detector
Courtesy Sierra Monitor Corp.

MS Jacobs handles the Sierra Monitor line of gas and flame detection devices for use in commercial and industrial facilities. SMC manufactures complete solutions for gas and flame detection, from the sensors to the monitoring and control stations. The systems approach includes sensor modules, controllers, and software working together to provide detection, alarm, analytics, and delivery of all necessary information across communications networks.

SMC employs a variety of technologies to provide application matched performance in their gas and flame detectors. The company innovates and leverages their IIoT (Industrial Internet of Things) expertise to bring operating efficiency and enhanced levels of protection to customer facilities. Systems are tailored to provide the level of protection appropriate for a facility or application, as well as a customized response.

The various sensor  modules are optimized for their intended application range, bringing accuracy and efficiency to hazardous gas and flame detection. Some of the benefits include:

• Low power requirements
• Rapid response
• Various filtering means to discriminate between noise and real hazards
• Multiple output options that include relays, analog, and digital communications
• Long calibration intervals for reduced maintenance
• Remote sensor configuration
• Self diagnostics
• Local display
• More

Share your gas and flame monitoring challenges with application specialists, combining your process and facility knowledge with their product application expertise to develop a comprehensive and effective solution.

Niagara Meters: Overview of Flow Measurement Devices

Cutaway and exterior views of target flowmeter

Niagara Meters, based in Spartanburg, South Carolina, is a well recognized brand in the flow measurement field. For over a hundred and fifty years, their products have been used in a myriad of industries, including agriculture, petrochemical processing, and even aboard United States Navy ships. The company’s flow meter products target three basic functions: flow measurement of liquid, gas flowmeters, and flowmeters for steam. The three product application groups are anchored by Niagara’s operating technology thesis statement, “specializing in innovative, reliable products.”

The largest array of Niagara meters are those utilized for liquid flow measurement. For measuring liquid in an open channel, such as a weir or flume, Niagara offers an application specific ultrasonic open channel flowmeter, which comes equipped with one or more sensors, along with a level monitor. The device is flexibly configurable for different arrays, and calculates liquid level, open channel flow and differential level measurement.

Cutaway view of turbine flowmeter

Measuring potable water flow through a pipe branch or system can be accomplished easily with the reliable mechanical MTX/WPX model series. In this turbine technology flowmeter, water pressure and resulting flow drives the internal turbine rotor. Magnetic coupling of the rotor to a flow indicator makes this instrument simple, reliable, and rugged for totalizing, rate of flow, and batch control applications.

Flow measurement in applications involving liquids with viscosity similar to oil are candidates for Niagara’s positive displacement oscillating piston flowmeter. This positive displacement device employs a piston which rotates in a flow chamber inside the meter. Liquid flow forces the piston to rotate, with the rotations recorded by a totalizer or pulse transmitter. Mechanical and smart electronic versions are available in a number of variants to meet the range of register and interface requirements.

Another mechanical positive displacement technology from the company uses a nutating disc and gear train to measure flow and provide a totalized flow register. The nutating disc is precisely fitted into the flow chamber and wobbles in a predictable manner that can be counted and used to measure volumetric flow. As with the oscillating piston products, a wide array of variants, including a smart meter version, are available to accommodate any register requirement.

Niagara also offers a fully electronic magnetic flowmeter, or Magmeter. The 6600 Series Magmeter can only be applied with conductive fluids, and converts the voltage produced when the fluid flows through a magnetic field to a volumetric flow signal for a high accuracy solution with no moving parts.

The company offers one additional category of flowmeter technology; applicable to liquids, gas, or steam. The target meter has a solid disk (the target) located in the flow path. The dynamic force of fluid movement acting on the target is converted to an electrical output signal that is proportional to flow rate.

All of Niagara’s flow measurement devices are time proven through many applications. For assistance in selecting and configuring a flowmeter for a particular application, share your requirements and process measurement challenges with a product specialist. The combination of your process knowledge and their product application expertise will produce effective solutions.

Float and Thermostatic Steam Traps

Float and Thermostatic Steam Trap
Courtesy Colton Industries

Steam traps are found on almost every steam system in commercial and industrial sites. The trap is a self-contained automatic valve that allows condensate to drain from a steam containing system, while retaining the steam within the system. Non-condensible gases can also be removed by a steam trap with a thermostatically controlled port.

Steam based heating relies on the delivery of the latent heat of the steam to a heat exchanger or piece of utilization equipment. Once the latent heat is delivered, condensate (basically hot water) forms. The condensate contains no latent heat and provides comparatively little value as a heat source. Utilization equipment and heat exchangers have their performance predicated upon a supply of steam, not hot water. A properly selected steam trap will remove condensate across a range of steam utilization rates, keeping the system operating at the rated capacity.

The steam trap routes the condensate out of the steam containing portion of the system, often on a return trip to the boiler. Cycling the condensate back through the system for re-boiling contributes greatly to steam system energy efficiency. Condensate removal is accomplished with a float. Non-condensible gases are vented through a thermostatically controlled port on the unit.

More details on steam traps are included below. Share your steam system challenges with a product specialist, combining your facility and process knowledge with their product application expertise to develop effective solutions.

Float and thermostatic steam traps for condensate return from MSJacobs-Cali

White Paper - Industrial Control System Cybersecurity Primer

Industrial control system cybersecurity is a global issue

The International Society of Automation is offering a free white paper entitled “What Executives Need to Know About Industrial Control Systems Cybersecurity”. The article provides useful commentary and information that establishes the scope of cybersecurity in the industrial process control space and provides a basic framework for understanding how every process may be impacted by lax cybersecurity efforts. The author, Joseph Weiss, differentiates Industrial Control System (ICS) cybersecurity from that of organizational IT through a review of various attributes common to both types, including message confidentiality, integrity, time criticality, and more. Any reader’s awareness and understanding of the cybersecurity risks to their operation will be enhanced through this article. I finished reading the article wanting more on the subject, and ISA is certainly a resource for additional content.

A quote from the article...

“Cyber incidents have been defined by the US National Institute of Standards and Technology (NIST) as occurrences that jeopardize the confidentiality, integrity, or availability (CIA) of an information system.”

ICS cybersecurity extends beyond preventing malicious outside intruders from gaining access. It is an important part of maintaining the overall operating integrity of industrial processes. A holistic approach is advocated to identify physical risk factors to the process and its componentry (post on device protection), as well as vulnerabilities that may prevent exploitation by unauthorized parties. Weiss goes on to describe the role and qualifications of the ICS Cybersecurity Expert, essentially an individual that can function effectively as an IT cybersecurity tech with the added skills of an industrial control systems expert.

A synopsis of attack events is provided in the article, with the author’s conclusion that not enough is being done to secure industrial control systems and the risk exposure is substantial in terms of potential threats to personnel, environment, and economy. By providing your name and email address, you can obtain the white paper from the ISA website. Your time spent obtaining and reading the article will be well spent.

For any specific information or recommendations regarding our products and cybersecurity, do not hesitate to contact us directly. We welcome any opportunity to help our customers meet their process control challenges.

Analynk Wireless Overview Video - Wireless Connectivity For Process Measurement and Control

M.S. Jacobs handles the Analynk line of industrial wireless  products. Available for use in almost every industrial environment, including those rated hazardous, Analynk products enable extension of your industrial WiFi into hazardous areas. Other products enable radio links between process measurement and control locations on a local, remote, or global scale. The video provides a summation of the company's product offering.

Share your wireless connectivity challenges with product application specialists and work together to develop effective connectivity solutions.

Thermoelectric Generator for Remote Site Power Generation

Thermoelectric generators at remote site
Courtesy Gentherm GPT

Some operations, by their nature, dictate the location in which they will be undertaken. An obvious example is oil and gas production, but there are many others. These sometimes challenging locations burden designers and operators with providing remote communications, even on site power generation. Remote installations can often be unattended, yet require reliable continuous electric power to operate. Establishing an on site power source requires thoughtful selection of technology and equipment to provide the best solution.

A thermoelectric generator is one of several solutions to consider as a power source at a remote location. Each generation technology has a set of attributes making it more or less desirable for an application under consideration.

Thermoelectric generators convert heat directly into electricity using a fuel source for heat, a hermetically sealed thermopile, cooling fins, and no moving parts. The TEG delivers a low maintenance and cost effective solution for remote power requirements, having operational and cost benefits over engine driven generators, batteries and solar sources for many applications.

The short document below provides an overview of thermoelectric generator operation and application. Talk to a product specialist about your need to power and communicate with a remote site. A thermoelectric generator may be an option you had not considered, but may prove to be the best solution.

Thermoelectric Generators - Gentherm Power Technologies de MSJacobs-Cali